Communications Industry

We specialize in rapid prototyping for the communications industry, offering custom, low-volume, and high-precision components. With fast lead times and guaranteed quality, we help accelerate the development of communication parts, ensuring reliability and performance for your designs.

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ZH Precision Communications Industry Solutions

ZH Precision delivers tailored CNC machining solutions for the communications industry, covering everything from rapid prototyping to low-volume production. We provide fast, reliable manufacturing for critical telecom components, focusing on precision and performance.

Our Core CNC Machining Capabilities:

  • Ultra-precision machining (±0.005–0.025 mm) to ensure stable RF performance
  • Lightweight, high-strength telecom-grade materials for durability
  • Custom EMI shielding with optimized wall thickness and grounding design
  • 3–7 day rapid prototyping with seamless low-volume scalability
  • ISO 9001 certified manufacturing with 100% full inspection

We specialize in machining RF shielding housings, 5G module enclosures, antenna brackets, connectors, and IoT gateway components—engineered for modern 4G/5G communication systems.

Product Development & Manufacturing Process

At ZH Precision, we guide you through a precision-driven full-cycle journey—from CNC-powered rapid prototyping to low-volume production. Every stage is aligned with your telecom components’ functional, performance, and scalability goals, ensuring seamless integration and top-tier quality.

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Rapid Prototyping

Turn your 4G/5G component designs into tangible, functional prototypes fast with CNC-direct solutions tailored to telecom needs. We deliver near-production-accurate models that support critical early-stage testing (RF performance, EMI shielding, assembly fit) — cost-effective, flexible, and without compromising precision.

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Engineering Validation and Testing

Conduct performance iterations to meet communications standards: signal stability, latency control, EMI shielding. Deliver functional prototypes to identify/mitigate risks (e.g., 5G/4G signal interference). Ensure compliance with industry functional and performance requirements through targeted refinements.

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Design Validation and Testing

Evaluate part functionality, appearance, and suitability using communication-grade materials (heat-dissipating aluminum, shielding metals) and industry-specific finishes. Simulate extreme operating environments (temperature/humidity) to verify reliability, producing market-ready prototypes for field testing.

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Production Validation and Testing

Optimize designs for large-scale manufacturing with DFM reviews and communication-specific process verification. Conduct small-batch trial production, validate supply chain compatibility, and complete global certification compliance (FCC, CE, SRRC). Ensure seamless transition to mass production.

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Mass Production

Leverage advanced technologies (CNC machining, die casting, sheet metal, aluminum extrusion) for high-volume production. Implement strict quality control (dimensional/signal testing, 100% inspection) to meet tight tolerances (±0.005–0.025 mm) and industry standards. Provide secondary operations tailored to communication needs.

Get Custom Communication Components

ZH Precision has accumulated profound experience in the manufacturing of precision components for the communications industry. It can accurately address core technical requirements such as signal integrity and EMI shielding, helping your communication products achieve efficient mass production and performance enhancement.

One-Stop High-Precision Telecom Component Manufacturing

ZH Precision delivers end-to-end telecom component manufacturing—from design to delivery. Our one-stop service eliminates multi-vendor coordination, ensuring consistent quality, faster lead times, and reliable precision for your 5G/RF housings, antenna brackets, radio unit parts, and communication enclosures.

Design & DFM Optimization

Tailor designs for telecom components by optimizing manufacturability, reducing rework, and addressing thermal and precision requirements critical for RF performance.

Precision Mold Fabrication

Craft communications-grade molds with high-precision machining, validated by post-fabrication inspection for consistent part quality.

Die Casting

Specialize in aluminum and zinc die casting to produce lightweight, high-strength telecom components such as radio unit housings, structural brackets, and filter cavities.

Deburring, Degreasing & Cleaning

Remove burrs, residues, and contaminants to meet telecom cleanliness needs, ensuring no impact on signal stability, coating adhesion, or assembly performance.

Precision Secondary CNC Machining

Refine critical RF interfaces and structural points with 3/5-axis CNC machining, achieving realistic tight tolerances of ±0.01–0.02 mm. All key dimensions are verified with CMM and inspection tools to meet telecom requirements.

Surface Finishing

Apply anodizing, powder coating, plating, or EMI-friendly finishes—followed by a final quality check to ensure durability, corrosion resistance, and stable performance in telecom environments.

Industry Case Studies – Precision Telecom Components

We have supported leading telecom equipment manufacturers with high-precision CNC machining, die casting, and surface finishing for various RF and communication components. Our experience includes RRU housings, antenna brackets, RF enclosures, filter cavities, heat sinks, and small mechanical parts used in 5G base stations and wireless communication devices.

OEM Aluminum Die Casting heatsink for 5G Base Station

Project Overview:
ADC12 aluminum housing produced on a 1650T die-casting machine for a communications structural component.

Process:
Controlled melt at 640°±20°, strict ban on recycled secondary materials, composition verification, and first-article confirmation. Surface checks focused on fill integrity and ejector-pin accuracy (0–0.2 mm tolerance).

Result:
Achieved stable casting quality with full fill, clean surfaces, and dimensional consistency ready for downstream CNC machining.

Router housing

Router shells are usually made of ABS engineering plastics, aluminum alloy (6063) or flame-retardant PC/ABS alloy materials, and are processed by injection molding, die-casting or sheet metal stamping

Communication board

Communication baseboards are usually made of FR-4 epoxy resin substrates, aluminum substrates or ceramic substrates and processed by PCB etching, drilling and immersion gold technology or DCB technology.

Why Choose Us for Communication Parts Manufacturing?

At ZH Precision, we specialize in one-stop low-volume manufacturing — combining CNC machining, die casting, sheet metal fabrication, and aluminum extrusion under one roof. Our integrated production system allows us to deliver consistent quality, flexible scheduling, and full traceability from prototype to small-batch production.

With over 15 years of experience, a 10,000㎡ factory, and more than 30 advanced machines, we are equipped to handle complex parts with tight tolerances and short lead times. From precision machining to surface finishing and final inspection, every process is managed in-house for complete quality control.

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One-Stop Services

Comprehensive in-house capabilities covering CNC machining, die casting, sheet metal fabrication, and aluminum extrusion — ensuring seamless production and full process control.

Fast Response

From quotation to production, our engineering and operations teams ensure rapid feedback, flexible scheduling, and reliable delivery for urgent projects.

Quality Assurance

ZH Precision follows ISO-certified quality systems with advanced inspection equipment and full process traceability to guarantee consistent, high-quality parts.

Our Proven Industry Experience

With 15 years of CNC machining and die-casting experience for telecom components, we reliably support RF housings, antenna brackets, filter cavities, heat sinks, and more—with consistent precision, stable lead times, and dependable engineering from prototype to production.

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Trusted by Leading Global OEMs

ZH Precision is a trusted manufacturing partner for some of the world’s most respected OEMs, including FOXCONN, Airspan, ORACLE, JUNIPER, Alnan, and SAGERAN. Our proven machining capability, stable quality, and responsive engineering support make us a reliable supplier for high-precision components used in communications and electronics applications.

Application Industries

Extensive Industry Experience

With 15+ years specializing in telecom manufacturing, ZH Precision delivers rapid prototyping and low-volume production of high-precision components—including RF Housings, 5G Module Enclosures, Antenna Brackets, Connectors, Heat Sinks, Mechanical Housings, Filter Cavity Housings, and Radio Unit Housings. Crafted via CNC machining and die casting, our parts power 4G/5G networks, IoT hardware, and global telecom infrastructure with reliability and compliance.

Automotive

Robotics

Energy

Medical Equipment

Optical Lens

Aerospace

our faqs

Communications Industry FAQ

Find answers to the most common questions about our telecom component manufacturing capabilities.

A. We produce RF housings, antenna brackets, filter cavities, heat sinks, enclosures, and other precision metal parts for 4G/5G communication equipment.

A. Our tolerance performance is tailored to the manufacturing process, and here are the specific achievable ranges:

  • CNC machining: It can stably control the tolerance within ±0.003–0.008 mm. This precision is fully capable of meeting the production needs of key RF and communication parts, avoiding problems such as poor assembly or signal interference caused by size errors.
  • Die casting: As a high-efficiency forming process, its tolerance is generally ±0.02–0.1 mm. It is mainly used to produce large structural parts of communication equipment, which can well balance production efficiency and the basic dimensional requirements of parts.

If you have special precision needs, we can combine the two processes to adjust the tolerance to the required level.

3. Yes, we provide fast prototypes based on your 2D/3D files through CNC machining, deburring and cleaning, secondary precision machining, surface finishing, and proper protection before shipping.

A:Yes. We offer free DFM checks to ensure proper heat dissipation, structural stability, and manufacturability for communication components.

A: Aluminum alloys (6061, 6063, A380, ADC12), brass, stainless steel, and other RF-friendly metals depending on weight, strength, and thermal requirements.

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